BREAKERS

Breakers

Breaker feeders are widely used in the mining and quarrying industry. Indeed, they mainly perform three functions:

  • Fragment the blocks and therefore reduce them to a particle size compatible with the width of the belts.
  • Allow spillage at maximum speed of the ore from the upstream service, and thus its temporary storage.
  • Stretch the resulting pile to feed the downstream belt conveyors at a regular rate.

Different types of breakers

LA STEPHANOISE is today able to offer its customers 3 models of breaker feeders:

  • STARWHEEL BREAKER – Used for soft and non-abrasive ores.
    Crushed ores hardness: 800 bars
    Product: Lignite coal, limestone…
    Inlet grain size: 500x800x1500 mm
    Outlet grain size: 150/200 mm
  • PICKWHEEL BREAKER – Used for medium hardness and abrasive ores
    Crushed ores hardness: 1000 bars
    Product: Coal, phosphate, lignite salt, slag, bauxite,
    sandstone, shale uranium…
    Inlet grain size: 600x800x1500 mm
    Outlet grain size: 150/200 mm
  • HAMMER BREAKER – Used for hard but low abrasive ores
    Crushed ores hardness: 2500 bars
    Product: Pyrite copper of limestone, coal, phosphate,
    lignite salt, slag, bauxite, sandstone, shale uranium…
    Inlet grain size: 600x800x1500 mm
    Outlet grain size: 150/200 mm

Customization of breaker

In addition, the operation and profitability of handling equipment placed downstream in mines has been particularly modernized:

  • Possibility of using a narrower strap.
  • Extension of the service life of belts and rollers.
  • Reduced power and sizing of secondary breakers.

Finally, to overcome large-scale extractions, LA STEPHANOISE to develop a process allowing two crusher to be mounted in series on the same armored transporter. The first performs pre-crushing and the second provides the desired particle size.

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